Smart Charge · Perfect Melt · Every Heat
Key Features
⚖️

Charge Calculator

Build multi-material charges against any grade. Chemistry predicted before melting.

🔬

Trim Correction

Enter spectro results, get instant alloy addition quantities to hit aim chemistry.

📡

Spectro Link

Auto-import spectrometer readings. No manual typing errors.

🤖

AI Assistant

Ask metallurgical questions in plain English. Context-aware answers for your heat.

💰

Cost Optimiser

AI finds lowest-cost alloy blends that still meet spec. Saves 5–15% on additions.

🔧

Hardenability (DI)

Grossmann Ideal Diameter calculated from actual chemistry per ASTM A255.

📋

Heat Logging

Every heat saved with full traceability — charge, chemistry, temps, alloys, operator.

🖨️

Print Reports

One-click branded melt reports with ladle additions, per-tap splits, and deox.

📦

Scrap Inventory

Track scrap & alloy stock levels. Auto-deduct on use. Low-stock alerts.

🌐

Works Offline

Runs on your local network. No cloud dependency. Your data stays on-site.

Why Intelomelt?

❌ The Problem

  • Manual spreadsheets with copy-paste errors
  • Overuse of expensive alloys "just to be safe"
  • No traceability — who melted what, when?
  • Trim corrections done by gut feel
  • Spectrometer readings typed by hand
  • Reports take 20+ minutes to prepare

✅ The Intelomelt Solution

  • Everything calculated automatically from your data
  • AI finds the cheapest alloy blend that meets spec
  • Full audit trail — every heat, every change logged
  • Precise trim additions from spectro in seconds
  • Auto-import from spectrometer — zero manual entry
  • Print-ready reports in one click
How It Works
1
Select Grade
2
Build Charge
3
Auto-Calculate
4
Spectro Input
5
Trim & Tap
6
Print & Save
Results
5–15%
Alloy Cost Savings
Zero
Manual Calc Errors
100%
Heat Traceability
24/7
Works Offline
No obligation · Works with any induction furnace · Setup in under 1 hour